TECHNICAL INFORMATION

 

FOR THE Q.A. INSTALLATION GUIDE - PLEASE CLICK HERE

 

HINTS FOR ORDERING AFTER DESIGNING DUCTING SYSTEM

PAINT USED ON SPOT WELDS

COLLAPSIBILITY STRENGTH OF SPEEDY DUCTING DUCTWORK

LEAKAGE IN SPEEDY DUCTING DUCTWORK SYSTEM

LEAKAGE RATE FOR SPEEDY DUCTING SYSTEM IN CFM PER Q.A. JOINT

PAINTING GALVANISED COMPONENTS

SEALANT USED ON SEAMS OF COMPONENTS

SPEEDY DUCTING SYSTEM DUCT SPECIFICATIONS

VELOCITY REQUIREMENTS FOR TYPICAL MATERIALS

RULE OF THUMB SPEEDY DUCTING INSTALLATION LABOUR GUIDELINE

 

1. Order one clamp per Speedy Ducting Product.

  • 1 - duct -- 1 clamp

  • 2 - bends -- 2 clamps

2. Specify dimensional information to speed up process:

  • Rolled Edge

  • Lipped Edge

  • Flanged

  • Flexible Connection

  • I/Dia

  • O/Dia    

3. Specify end configuration required:

  • Taper Branches - A x B x C

  • 'Y' Piece - A x B x C

  • Boot Shoe Branch - A x B x C x L

  • Taper A x B

  • Branch Plate A x B

4. Look for 60 degree bends to compliment 30 degree branch orders.

 

5. Specify your needs (i.e. flange styles, hole patterns). Typical parts requiring flanges will be parts that connect to filters

    and fans.

 

PAINT USED ON SPOT WELDS

 

TEC-ALLOY, Aluminium metal coating # 1950

 

COLLAPSIBILITY STRENGTH OF SPEEDY DUCTING DUCTWORK

 

Each size of piping has been tested for strength against collapsing. The piping was exposed to constant positive pressure and constant vaccum.  Each duct was exposed to a maximum capacity of the test equipment of 40" WG of vacuum and positive pressure. None of the pipe showed any form of deformation during the test. Duct & fittings must be installed in accordance with ASM's standard specifications and normal good workmanship practices.

 

LEAKAGE IN SPEEDY DUCTING SYSTEM

 

All fit together ducting systems allow for some degree of leakage. "Q.A" ducting is no exception and is not sold as an airtight ducting system. In addition to standard PVC foam gasket, Speedy Ducting offers special clamp gasket material for high heat and enhancing sealing. Further, the applying of sealants to the individual rolled ends can enhance the tightness of the system. However, the " Q.A" system is sold as a quick way of installing and modifying duct-work while at the same time retaining the usability of each component. In short, "Q.A" is meant to be able to taken apart, re-assembled, stored or moved. Completely eliminating the possibility for leakage jeopardises the inherent benefits of the Speedy Ducting system. Standard "Q.A" is designed to provide tight sealing and efficient air flow under negative pressures. To that end we are providing the following information for piping situations where fan sizing is extreme importance.

 

The following data was obtained using standard components from the Speedy Ducting system and was performed in accordance with the "HVAC AIR DUCT LEAKING TEST MANUAL". The information gives the leakage rate per joint of duct at various pressures. To utilise the chart, count the number of clamps (This equals the number of pieces) per rise and multiply by the number given beside the corresponding diameter and under the applicable pressure. These numbers assume that the product is product is properly installed; free of dents in the joining ends and the gasket is in place. Special gasket material and sealants will increase the sealing capabilities of the Speedy Ducting system.

 

LEAKAGE RATE FOR SPEEDY DUCTING SYSTEM IN CFM PER Q.A. JOINT

 

Dia mm3"WG5"WG7.5"WG15"WG20"WG25"WG30"WG
1000.200.250.300.350.500.600.80
1250.200.250.300.350.500.600.80
1400.200.250.300.350.500.600.80
1600.200.250.300.350.500.600.80
1800.200.250.300.350.500.600.80
2000.200.250.300.350.500.600.80
2500.200.250.300.350.500.600.80
3150.300.300.400.400.600.700.90
3500.300.300.500.800.800.901.10
4000.300.400.601.001.101.201.40
4500.400.400.701.101.301.501.70
5000.400.600.801.201.501.702.00

 

1. Wash down all components with an industrial de-greaser ensuring that no oils or residues are left behind.
2. Apply an epoxy primer in a light coating.
3. For final coat, apply an acrylic water base paint.

 

SEALANT USED ON SEAMS OF COMPONENTS

 

Scotch Seal 2084 metal sealant, 3m ID # 62-2084-2631-2.

Ingredients: acetone, acrylonitrile, kaolin, phenolic resin, rosin ester salicylic acid, aluminium pigment zinc oxide, amorphous silica

 

SPEEDY DUCTING SYSTEM DUCT SPECIFICATIONS

 

COMPONENT MATERIAL

 

1.Components constructed of galvanised steel sheets produced by the continuous galvanising process, which conforms to lock forming quality ASTM A-527, and commercial quality ASTM A-526.

Galvanised sheeting is produced with the minimum of spangle.

 

2.Components constructed of stainless steel will be 304 2B mill finish as standard, or 316 2B mill finish if specified.

 

ROLLED EDGE DUCTING - Material sheet blanks are 2000mm long and rolled with a longitudinal seam. The ends of the duct are then formed at each end, thus producing a rolled edge on both ends of the duct, and creating reinforcement every 2000mm.

 

FLANGED DUCTING - Material sheet blanks are 2000mm long and rolled with a longitudinal seam. A flat bar flange is placed on the end of each duct, and is allowed to spin, thus making it easier to line up holes when installing. All rolled duct joints are secured by using a clip. Locking pins are installed to ensure that clips can not be accidentally released once installed.

 
DiaSheet Thickness
100mm0.7mm
125mm0.7mm
140mm0.7mm
160mm0.7mm
180mm0.7mm
200mm0.7mm
250mm0.7mm
315mm0.9mm
350mm0.9mm
400mm0.9mm
450mm0.9mm
500mm0.9mm

 

VELOCITY REQUIREMENTS FOR TYPICAL MATERIALS

 

Conveyed MaterialVelocity FPMExample
Gases, Smoke, Vapour1000-2000All Vapours, Gases & Smoke
Fumes2000-2500Welding
Very fine light dust2500-3000Cotton Lint, Litho Powder, Wood Flour
Dry Dusts and Powders3500-4000Light Savings, Rubber Dust, Soap Dust
Industrial Dust4000-4500Wet Sawdust, Metal Turnings, Wood Blocks
Heavy or Moist4500+Moist Cement Dusts, Quick Lime Dusts

 

 

RULE OF THUMB LABOUR GUIDELINE

The following methods should be used for comparison and budgetary purposes only. By no means should they be used to confirm a job installation.

A. Long straight runs and trunk-lines

  • Rolled edge duct = 10 man hours per 50 metre's.

  • Flanged duct = 15 man hours per 50 metre's.

B. Machine Connections

  • Machine with 1 or 2 ports = 2 man hours per port.

  • Machines with 3 or more ports = 3 man hours per port.

A + B = TOTAL MAN HOURS

  
Speedy Ducting ductwork is DIY ductwork...          Ductwork installing is easy and fast with Speedy Ducting ductwork...          Speedy Ducting's quick fit ductwork is perfect for dust extraction...          With Speedy Ducting ductwork you can design ductwork systems yourself...          Speedy Ducting's quick fit ductwork is perfect for wood working dust collection...          With Speedy Ducting ductwork you can ductwork it yourself...          Ductwork install is problem free with Speedy Ducting ductwork...          Ductwork supply is affordable and cost effective with Speedy Ducting...          Speedy Ducting's quick fit ductwork is perfect for fume extraction...          With Speedy Ducting, ductwork fitting is simple and cost effective...          Speedy Ducting is the quick fit ductwork supplier...          Speedy Ducting's quick fit ductwork is perfect for dust collection...          Speedy Ducting ductwork installation is quick, reducing down time...          Speedy Ducting's quick fit ductwork is perfect for paper trim collection...

 

Home        Product Info & Prices        Ordering & Delivery Info        Technical Info

 

Installation Tips        Applications        Download        Site Map        Links        Email us

 

SPEEDY DUCTING

43 Brunel Close, Drayton Fields Industrial Estate, Daventry, Northants, NN11 8RB, UK

Tel: 01327 709618 Fax: 01327 705131 Email: mail@speedyducting.co.uk

© 2007 Kurion International Ltd. All rights reserved. Registered in England 5753658 VAT No. 884 0776 86

This page was last reviewed 24.06.08